Self-Driving a 1993 Volvo 940 (Part 1: Actuators)

2025-01-04

The author and friends are participating in the 2025 Carbage Run winter edition, a 6-day winter journey across Sweden to the Arctic Circle and back to Helsinki. Their car: a 1993 Volvo 940, almost devoid of electronics. To make it self-driving, they're retrofitting actuators: steering motor, brake booster, and accelerator servo. This post details the process of adapting an electric power steering system from a 2020 Toyota Corolla, replacing the vacuum-assisted braking system with a Bosch iBooster, and using an off-the-shelf RC servo for the accelerator. A Tesla radar sensor was also added. It's a challenging project, with future posts covering wiring and a custom ECU.

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