3D Printing Design Guide: Beyond the Basics, Deep Dive into Printability

This blog post delves deep into the design philosophy of 3D printing, going beyond basic knowledge to cover strength, tolerances, process optimization, functional integration, machine elements, appearance, and vase mode design. The author summarizes numerous rules of thumb, illustrated with practical examples and images, such as choosing optimal print orientation for strength, using chamfers and fillets to improve tolerances and surface finish, and avoiding support structures. The post also details various functional integration techniques including zip tie channels, flexures, clips, living hinges, embedded bearings, and print-in-place mechanisms. Furthermore, it explores threaded connections, embedded hardware, and fabric printing. This is a valuable 3D printing design guide suitable for engineers and hobbyists with some 3D printing experience.